Intermittent bonded ribbon production line explained
Equipment for producing rollable formats in optical-fiber manufacturing is provided by Shanghai Weiye Optic Fiber Communication Equipment Co., Ltd. This setup is designed for 12- and 16-fiber ribbons, allowing buyers to assess its capacity against their planned product range. Factory space and installation needs may also be influenced by the system’s split-type construction.
Fiber Cable Sheathing Line Intermittent Bonded Ribbon SZ Stranding Line
The stated construction speed for this particular production line is 600 m/min. The process combines fiber pay-off, gathering and guiding, intermittent resin dispensing, UV-LED curing, visual monitoring, capstan pulling, and take-up. The complete process is important to evaluate, not just the stated speed.
Before purchasing, check factory utilities, reel requirements, available floor space, and installation conditions. Ask the supplier for its documentation package and confirm the system’s suitability for your cable design and operating requirements. Early planning for these details can minimize setup delays and make startup smoother.
Key Takeaways
- Designed for rollable 12- and 16-fiber formats.
- Listed speed: 600 m/min for this equipment.
- Uses a split-type construction.
- Curing, monitoring, pulling, and take-up stages are included.
- Check utilities, reels, installation needs, and supplier documents before buying.
Intermittent Bonded Ribbon Production Line
Explore The Intermittent Bonded Ribbon Production Line
To create rollable IBR formats, three mold groups position fibers for the application of small adhesive dots. Operators can adjust the mold position from 0 to 15 mm to maintain consistent spacing and shape.
Produce Rollable Fiber Ribbons With Precision Bonding
The machine is supplied by a 16-spool pay-off, and guide rollers with U-shaped grooves help maintain the organization of each strand. Hard-anodized roller surfaces promote steady contact during processing. The adjustable valve arrangement supports 12F and 16F layouts, using 5+5+1 valves for 12 fibers or 5+5+5 for 16. Ask the supplier to confirm tension control settings that suit your particular cable design.
Support 12- And 16-Fiber Configurations At Speeds Up To 600 m/min
The stated construction speed reaches 600 m/min. The listed reel dimensions, Φ236 mm × Φ25.4 mm × 108 mm and Φ267 mm × Φ25.4 mm × 180 mm, correspond to pay-off reel options holding 25.2 km or 50.4 km of fiber. The system also provides T-type or fiber-optic take-up reels. Assess whether reel capacity suits your operating needs and anticipated changeover time.
Examine The Production Line’s Main Equipment And Controls
Consistent output depends on coordinating tension, resin placement, and UV exposure. The system helps operators adjust settings to their cable design and fiber ribbon requirements.
Coordinate Fiber Tension, Resin Dispensing, And UV-LED Curing
Every pay-off unit uses electro-pneumatic adjustment. Dispensers can operate independently or in linked groups, with adhesive-dot spacing and counts configured through the interface.
Before UV-LED post-curing, three pre-curing ovens work with the mold groups. Ask the supplier to confirm resin compatibility and the relevant operating conditions.
The Siemens PLC and touchscreen show lamp current and oven temperature, generate alarms, and support preset lengths. Before purchase, review cabinet requirements and power supply needs.
| Process Stage | Specification | Buyer check |
| Tension of fibers | Pay-off: 0.4 to 2 N, ±0.02 N; capstan: 50 to 500 g, ±5 g accuracy | Match settings to cable needs |
| Resin dispensing | Independent or linked units; set adhesive-dot spacing and count | Check interface configuration |
| UV-LED curing | Three pre-curing ovens rated 800 W each; one post-curing oven rated 6 kW; 395 nm ± 3 nm; at least 85% cure during stable, high-speed operation | Confirm resin compatibility |
| Monitoring | Siemens S7-1200 or S7-1500 PLC; 10.4-inch touchscreen; real-time lamp current and oven temperature, alarms, preset lengths | Verify cabinet and power supply requirements |
Plan Installation, Operating Conditions, And Line Configuration
Prepare a dedicated area before the equipment arrives. An enclosed, clean, dry, draft-free space is needed for the optical fibre system. Keep the temperature from 15°C to 25°C, with humidity at or below 85%. Maintaining these conditions helps preserve equipment protection and operating precision.
With your facilities team, check site utilities, available electrical capacity, cabinet space, and cable design. Nitrogen at 7 bar with 99.99% purity and compressed air at 6 bar are specified for the system. The electrical supply must be three-phase, five-wire, and 380 V ±10%.
- Allow space for the cabinet, components, resin, and access to service parts. Verify temperature settings and tension control before startup.
- Plan around the specified reel dimensions of Φ410 mm × Φ50.8 mm × 391 mm. The take-up unit accepts reels weighing up to 30 kg.
- Include the main power feed-in cable in your site plan. Connection cables and cable trays are not supplied with the equipment.
Before ordering, confirm the supply scope, reel types, and installation requirements. This assessment can reduce setup time and help prevent later delays. Request supplier confirmation of suitable settings for your fiber and cable design, including lamp accuracy and operating conditions. A clear plan helps the production system begin operating more smoothly.
Request Pricing For A Ribbon Production Solution Tailored To Your Needs
At its stated speed of 600 m/min, this line can be considered by manufacturers producing rollable 12- or 16-fiber formats. When requesting a quote, provide your fiber layout, output goals, cable requirements, reel preference, and factory conditions.
Check the proposed system for its 16-spool pay-off, UV-LED curing setup, take-up capacity, and available options. Before ordering, review the included components, dispensing-head options, unit functions, and cable design.
The documentation list covers operating and maintenance manuals, a general layout drawing, electrical schematics, and a wear-parts list. These documents can help understand setup time and ongoing service needs.
Contact Shanghai Weiye Optic Fiber Communication Equipment Co., Ltd. to request pricing and configuration details that suit your output plan and site utilities. Before buying, check the scope of supply and replacement parts.